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Isuzu c240 manual download
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Isuzu C-240PW-28 Technical Manual - Isuzu c240 manual download
Refer to end item maintenance manual and install governor mechanism. Install two plate assemblies 32 to valve bodies Tighten screw 36 in-lbs 4. Perform fuel injection pump test, refer to paragraph Plug feed pump opening with plastic plug.
Fill camshaft chamber with engine lubricating oil MIL-L 80 cc. Remove control rack cap and attach measuring device Fuel Pump Test Specifications Install valves 35 , gaskets 36 , springs 34 , and bodies 33 , refer to paragraph N O T E Ensure fuel injection pump is bled of all air before doing following steps. Set test stand for an inlet pressure of 23 psi 1. Perform feed pump suction test as follows: 1 Install feed pump, paragraph Priming Pump Test aj.
Perform feed pump capacity test as follows: N O T E Feed pump can be tested for capacity while installed on engine. Discon- nect discharge hose and insert in measuring container. Crank engine for 15 seconds. Capacity Test ak. Feed Pump Pressure Test 2 Install plug in discharge port.
There must be no air leakage. Remove coupling from camshaft. Position bracket 8 and new gasket 10 on drive end of housing and secure with four washers 7 new lock- washers 6 , and nuts 5 ap.
Refer to end item maintenance manu- Position oil feed tube to side of pump and secure with two new preformed packings 4, FlGURE and fluid passage bolt 3. Bleed air from fuel system, refer to paragraph Operate engine and check for leaks. Install valve body 33 and tighten to 31 ft-lbs Take care to avoid entry of dirt or foreign particles in fuel injection pump while delivery valve is removed.
Adjustment Procedure. Align timing pointer at timing gear case and middle 18 degrees injection timing notch line on crankshaft pulley. Disconnect injection pipe from delivery valve No. Remove No. This is the correct fuel injection timing. Blow remaining fuel from No. Cartridge Replacement. Drain lubrication system, refer to end item maintenance manual. Discard used cartridge. Wipe filter head 2 with a clean rag. Oil Filter Install cartridge 1 if necessary, refer to paragraph Service lubrication system, refer to end item maintenance manual.
Operate engine and check for leakage. Tag, disconnect, and remove oil pressure sending unit, if supplied. Install oil pressure gage psi. Start engine and check oil pressure relief valve opening.
Valve should open between Oil Piping Position fuel injection pump oil pipe 7, FIGURE and secure with four new gaskets 5 , two fluid passage bolts 4 , and bolt 6. Tighten bolts 4 to 84 in-lbs 9. Position valve rocker oil fuel pipe 3 and secure with two new gaskets 2 and fluid passage bolt 1.
Remove oil pan 6 and gasket 6. If not removed, remove drain plug 8 and gasket 9. Replace if damaged. Inspect gasket 2 for deterioration and replace as necessary. Remove oil pan, refer to paragraph Remove crankcase, refer to paragraph Remove two screws 2 securing pump assembly and remove pump. Disconnect pipe 1 from pump. Standard clearance is 0. Oil Pump Inspections Page Section Vii. Remove two clamps 4 attaching hose 5 to PCV valve 14 and breather pipe 17 ; remove hose.
PCV Assembly Change Replace if defective. Inspect clamps for deformity, weakness, or other damage. Inspect check valve for damage. Blow into check valve. At one end, air should pass freely. At other end, air will not pass through.
Remove air intake and exhaust piping, refer to end item maintenance manual. NOTE The intake and exhaust manifold must be removed as an assembly. Remove two bolts 3, FIGURE seven nuts 4 lockwashers 5 and washers 6 securing intake manifold 7 and exhaust manifold 8. Intake and Exhaust Manifolds Position new gasket 9 on studs in cylinder head. NOTE lntake manifold and exhaust manifold must be installed as an assembly. Page Section Viii. Remove glow plugs 2.
Inspect electrical leads for cracks, deterioration, cuts, corrosion, or other damage. Remove starter from flywheel housing. Cover opening in flywheel. Remove housing 11 from field coil Remove positive brushes 12 attached to field coil from brush holder 15 by raising brush spring 13 and removing brush from holder.
Starter Assembly Testing Starter Installed. Make sure batteries are fully charged and that all battery and starter cables are serviceable and properly installed. If voltage is indicated, solenoid is defective. Multimeter should indicate battery voltage and starter should crank the engine. Teat field ceil. Washing clutch will remove grease which may result in premature fail- ure of the clutch.
Wipe all metallic parts with a cleaning cloth TX that has been slightly dampened with cleaning solvent. Inspect all parts for damaged threads, cracks, distortion, or other visible damage. Inspect field coil for damage, bum marks, or wear shown on pole pieces.
Replace starter if damaged. Use care not to damage negative brushes Lift springs 13 on negative brushes 14 and let brushes rest on commutator. Release springs to apply tension on brushes. Lift springs 13 and insert positive brushes 12 into brush holders. Discard lockwashers 5. If necessary, remove screw and washer securing bracket 7 to water pump.
Disconnect rectifier 26 from brush assembly 28 using a soldering gun. Melt the solder quickly and use long nosed pliers or equivalent to allow for heat dissipation. Alternator Assembly Change Standard stator coil resistance is 0. If there is no continuity, stator coil is open and stator must be replaced. Tighten hardware to To keep stator and end cover aligned, place a steel rod through two of the thru-screw holes until ready to insert thru-screws.
Drain engine lubrication system. Remove fan and fan belt, refer to end item maintenance manual. Front Gear Cover Manual de Servicio Isuzu C Citation preview Isuzu C Engine Repair Manual Right here, we have countless book isuzu c engine repair manual and collections to check out. Your name. User icon An illustration of a person's head and chest. Sign up Log in. Web icon An illustration of a computer application window Wayback Machine Texts icon An illustration of an open book.
Books Video icon An illustration of two cells of a film strip. Video Audio icon An illustration of an audio speaker. Isuzu C Engine Repair Manual Right here, we have countless book isuzu c engine repair manual and collections to check out. Manual Yamaha Jupiter Mx. Grit: The Power of Passion and Perseverance. Hino Ef Engine. Yes Please.
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